"El ingeniero industrial como valor agregado a las organizaciones"

La Universidad del Caribe, siempre interesada en fortalecer los programas educativos, realiza Seminarios, Congresos y otros eventos académicos que ayudan a la formación integral de los estudiantes. En esta ocasión está impulsando un proyecto desarrollado por estudiantes de la institución que cursan la carrera de ingeniería industrial, el cual tiene por título “Jornada de ingeniería industrial” en donde se llevarán a cabo, conferencias, talleres y otras actividades que contribuirán en la formación de de estudiantes de ingeniería industrial de toda la región.

 

" Aplicación de herramientas de la calidad"

 

Con base en la práctica adquirida en la empresa VRK Automotive Systems la Ing. Carreño nos presentará las herramientas básicas que debemos conocer, y dependiendo de nuestra orientación profesional, aplicarlo en un futuro.

 

 

Ing. Ana Carreño

 

 

Objective

 

Support a global company with strong objectives and great business vision looking for zero defects and high engineering performance.

 

Personal Information

Born date: August 13th, 1975
Born Place: Mexico City, Mex
Cédula profesional: 3021863
University Degree: Electronic Engineer (specialist on Process Control)
Master Degree: Manufacturing Business Management
Available: Passport & USA - VISA

 

Experience

2010 – Up today VRK Automotive Systems SA de CV        Queretaro, Qro
General Quality Manager (México Operations)

  • Responsibilities and achievements:
    • Lead the quality systems at Van Rob systems in México
    • Reduce key indicators (Scrap, Internal and external PPMs, Formal complaints)
    • Get Ford awards on Q1 (Puebla and Hermosillo Plants)
    • Support lean manufacturing targets on plants
    • Lead quality teams (more than 60 employees on quality at 3 plants)

2009 – 2010      Martinrea Developments SA de CV                Edo. de México
Quality Manager

  • Responsibilities and achievements:
    • Lead the implementation of Martinrea Manufacturing System
    • Implement Quality system as a new organization (SKD before)
    • Reduce external PPM’s
    • Develop training on Quality and Manufacturing best practices
    • Implement QSB techniques
    • Support the new launches and design gauges (checking fixtures)

2007 – 2009             DURA de México SA de CV          Matamoros, Mex   
Engineering Manager (2009)

  • Responsibilities at Engineering department:
    • Leading Kaizen events (5”S” implementation, Lean Manufacturing, TPM and re-balance of lines based on Takt times)
    • Reverse PFMEA technique and Dynamic Control Plans implementation in the plant
    • Manufacturing Cost Analysis
    • Implementation  on new launches and engineering changes
    • Review of new product tolerances (based on GD&T)
  • Responsibilities at Maintenance department (Since June 2009):
    • Re-structure department to focus the team in production and quality priorities
    • Robust the system of Preventive Maintenance and achieve the 100% of PM’s in the plant (January was 65% of attainment in PM’s – by the end of July we achieved the 100% on PM’s done)
    • Implement the PM’s work instructions and planning into MLS system (DURA’s worldwide system for purchasing, MRO and Maintenance)
    • Reduce the global downtime based on the reduction of corrective maintenance Vs preventive maintenance
    • Introduce Predictive Maintenance in the system
    • Implementation of TPM’s in the assembly process as part of Kaizen events

Quality & Engineering Manager (2007 – 2008)

  • From Quality department: 
    • Implementation and Management of the Quality System ISO/TS16949:2002.
    • Transfer breaks lines and press machines from 4 locations at USA (Brownstown, Jacksonville, Moberly, and Gladwin) to Matamoros (including SREA, Forever requirements, BTAB, PPAP and PSO support procedures following).
    • FORD Q1 plan and “in process metrics” implementation.
    • QSB implementation for GM.
    • Support of Environmental System ISO14000.
    • Opening of manufacturing operations having a total of 10 quality engineers, 8 technicians and 20 auditors.
  • From Engineering department:
    • Supervise the transferring the total cells working at Matamoros facility.
    • Run process and give technical solutions to start operations.
    • Supervision of a total of 9 project and manufacturing engineers, 1 cost estimator, 8 tool makers, tooling engineer and 1 tooling manager.
    • Analyze and approve cost estimation for engineering changes.
    • Implement cost savings projects at Matamoros (those are around 700,000 usd in a year).
    • Implementation of robotic welders and painting process.
    • Maintenance of 405 progressive dies.
    • Leader on Kaizen events (5”S”, Lean Manufacturing, Quality Control, TPM and Kanban)

2001 –2007       EDSCHA Jackson Matamoros SA de CV         Matamoros, Mex
Quality Manager

  • Implementation and Management of the Quality System ISO/TS16949:2002.
  • Quality Control on process (progressive and secondary press and assembly), Calibration, Supplier Quality and Customer Quality Satisfaction (GM/Ford/Chrysler/Mercedes Benz/Nissan/HONDA).
  • Scrap metric owner with aggressive goal (already reduced from 2.2% to 0.8% on the plant against sales and with the aggressive goal to down until 0.41% by the end of the year).
  • Customer Quality metrics with less than 7ppm on GM, 12ppm on FORD and 0ppm with MBUSI (Chrysler/Nissan are new customers without quality history information available). We reach 0 PPM with all our customers during 2 years period…
  • Implementation of quality process on new products (gages, fixtures, inspection records and instructions).
  • CCC certification (China compulsory certificate) knowledge and implementation.
  • Great experience performing Internal and external audits with customer and 3rd party audits.

Engineering Manager  / Program Manager (W164-Mercedes Benz)

  • Attendance of designs and manufacturing business with 3 different main customers (FORD, General Motors and Daimler Chrysler with Mercedes Benz products).
  • Quoting team leader for assembly, product, prototypes and services parts.
  • Team member in cost reduction (supplier approvals and manufacturing changes).
  • Development of new programs for these 3 customers.
  • Supervising to 2 Process Engineers, 1 projects engineer, 1 Manufacturing engineer, 1Test Engineer and 1 Industrial Engineer (As part of his school practice).
  • W164/251 Program Manager (Mercedes Benz – Foot pedal brake products)
  • This program makes me the opportunity to implement in Matamoros facility the first project with MBUSI and develop a new product for this company.
  • With training in Spain and Germany, I develop knowledge on pedal brakes that helps to review designs and lead the program in Mexico.
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Project Engineer

  • Control Plan, Flow Diagrams and PFMEA Team Leader.
  • Part of the manufacturing assembly lines design.
  • Packaging standards knowledge and internal designs.
  • Door Hinges, Spare Tire Carriers and Foot Pedal Brake design review team.
  • Helping in service & product quoting process.
  • APQP coordinator.
  • Basic knowledge in GD&T standards.
  • DDL EASI / VPP system coordinator (with FORD) and Powerway for Chrysler/GM.
  • QS 9000 & ISO 9000 (ver. 2000) internal auditor.
  • Certification in MOST – Process capacity standard
  • Implementation Coordinator for new products and assembly process (U222, H2 Hummer, GMT355, P221, U204 and GMX 295)

 

2000 – 2001                  SCHOTT Company                   Matamoros, Mex
Sr. Quality Engineer

  • Incoming inspection supervisor and Quarantine inventory owner (13 auditors and 1 technician)
  • Supplier Quality Development & Purchasing support.
  • Calibration system supervisor.
  • Process quality support.

 

1998 – 2000                  Lucent Technologies                 Matamoros, Mex
Quality Engineer (supplier quality engineer)

  • Optoelectronics components and process quality supervisor.
  • Incoming Inspection supervisor and Quarantine inventory owner.
  • Control plans team member.

New Product Engineer

  • Implementation of new assembly lines and transfer with lines already developed in USA.
  • Most of the products that the company currently produces were implemented under my coordination.
  • BOM and MRP knowledge.
  • Flow diagrams development.
  • ISO 14000 team member (environmental risk avoiding).
  • New project budget analyst.

Education

2003 -2005                    Universidad Autónoma del Noreste (UANE)     

  • Manufacturing Business Management (MGNM) Master degree.

1993 –1998                   Instituto Tenológico de Cd. Victoria (ITCV)     

  • Electronic Engineer / Specialty in System Control / Aware first place generation 1998
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  • 1990 –1993   Centro de Bachillerato Tecnológico, Industrial y de Servicios (CBTIS 24)
  • Electronic Technician / Specialty in Physical-Mathematics / Special Aware as best sportswomen from generation 1993 (sport: chess)

Skills / Knowledge

  • English 95% (written and speaking) to negotiate with customers and suppliers.
  • Basic German language
  • QS 9000 and ISO 9000 internal auditor.
  • Implementation on ISO/TS 16949:2002 (Internal Auditor)
  • SIM/GQTS/Covisint/DDL/NARS knowledge
  • APQP, NAPQP, DOE, PQCT, PSO, PPAP, SPC, MSA, PFMEA (including Design) and Control plan (DCP) complete knowledge
  • GM requirements as GP11, GP9, GP12, Top Focus & QSB.
  • HONDA requirements as NARS, IPAAR, IPP process.
  • Chrysler procedures as ECIMS, NCT, LPA, PSO, Forever requirements and 3CPR
  • FORD specific requirements: APQP, PFMEA, PPAP, VPP, DDL, Lesson Learns WERS system and packaging standards.
  • Re-engineering, space reduction and capacity studies (Lean Manufacturing)
  • BOM and MRP management.
  • CQC/CNCA application for China Marketing
  • GD&T and drawing interpretation.
  • Gemba-Kaizen, Lean Manufacturing and Just in Time practice.
  • PFMEA / GR&R / Control Plan / CPK– Ford specific requirement.
  • Value Stream Mapping